Production capabilities

We offer metal cutting services with  gas and oxygen burners, plasma cutting with a 3D head and water cutting PTV CM / CAD.

Automated profile cutting line – Multiprofiler 3D by Stigal

The device enables plasma cutting of steel profiles up to 12 meters in length and with a cross-section of up to 300 x 600 mm. The device is capable of cutting various types of profiles, including: I-beams, T-beams, channels, angles, H-beams, flat bars, as well as closed profiles – rectangular and square.

In our offer we also have a large CNC machining.

Our main equipment:

Other heavy machines include lathes, milling machines, drills, plate and gate drills, rotors, surface and shaft grinders, hydraulic and edge presses, rollers, etc. The weight of large-size elements can reach up to 150 tons and the turning diameter can reach from 0,03 m to 3,2 m

Welding at Zamet Industry is based on Workshop Welding Procedure Specifications (WPS), developed according to implemented welding technologies in accordance with EN ISO 15614-1, NORSOK M-101, DNVGL rules, LR, and other customer requirements.

The column and boom welder CBA 460M

The column and boom welder allows for welding of plates within a working range of 5000 mm x 4000 mm, enabling the welding of components up to 12 meters in length and weighing up to 40 tons. The welding technologies utilized by this device meet the highest standards, including ISO 15614-1, DNV Rules, and Norsok M101.

Steel Structure Heating Chamber

The chamber is used for heating steel structures prior to the welding process.

Dimensions:

Chamber Length: 6748 mm
Chamber Width: 4670 mm
Chamber Height: 4750 mm

Maximum Temperature in the Chamber: 200°C

We have overhead cranes with a lifting capacity of 40 + 10 tons, 20 + 20 tons, 16 + 16 tons, 15 tons, 12.5 + 12.5 tons, 10 + 10 tons, 10 tons, 8 tons, 5 + 5 tons , 5 tons, 4.5 tons, 3 + 3 tons and 3 tons, which allow to lift elements weighing up to 55 tons (tandem) up to a height of 14.2 m.

We are also able to lift items weighing 80 tons (and more) using self-propelled cranes, thanks to cooperation with a company offering such services.

We offer:

2 Shot blasting chambers :

• blasting chamber no. 1 – 5m wide × 4 m high ×15 m long
• blasting chamber no. 2 – 44.5 m wide × 4.5 m high × 25 m long
• painting chamber no. 1 – 5.9 m wide × 5.8 m high × 45 m long – including sectional doors, the possibility of dividing the cabin into 4 sections
• paint chamber no. 2 – 5.8 m wide × 5.8 m high × 50 m long – including sectional doors, the possibility of dividing the cabin into 3 sections thanks to that we can offer complex anticorrosion services under Frosio inspection.

We have qualified personnel to carry out NDT tests (non-destructive testing):

• VT – visual tests;
• PT – penetration tests;
• MT – magneto-powder tests;
• UT – ultrasonic examination.

We also carry out RT (radiography) tests at the plant. The tests are performed as part of our service by an external company.
3D MEASUREMENT
For 3D measurements we use the following devices in Zamet Industry:

• Laser-Tracker – AT-403 Leica (working temperature from -15 to 45 degrees / measuring range with a diameter of 160 meters);
• Measuring arm – Romer 75-30 (measuring range with a diameter of 3 meters / measuring accuracy 0.02 mm);
• Industrial total station – Leica TDA 5005 (measuring range with a diameter of 120 meters / measuring accuracy 0.2 mm).

For 3D measurements we use the following devices in Zamet Industry:

• Laser-Tracker – AT-403 Leica (working temperature from -15 to 45 degrees / measuring range with a diameter of 160 meters);
• Measuring arm – Romer 75-30 (measuring range with a diameter of 3 meters / measuring accuracy 0.02 mm);
• Industrial total station – Leica TDA 5005 (measuring range with a diameter of 120 meters / measuring accuracy 0.2 mm).

On the Zamet Industry site we have assembly and testing site for large-size steel structures. The site The is equipped with a tower construction as a technological aid and allows testing outside the production hall.

Dimensions of the testing site – 25 × 35 m
Load capacity – 11 t / m²

Our facility also has a modern clean assembly hall of  1,400 m², which provides the possibility of installing specialized hydraulic and electrical systems and other mechanisms in non-standard and large-size structures and machines.